Control Cabinet Prefabrication
We manufacture control cabinets and electrical switchgear. Thanks to our in-house production facility, we oversee the entire process, from component assembly to final quality testing.
Fill out the form and book a free consultation
- Preliminary system concept.
- Implementation quote
- Implementation overview
- Your data is secure
- We respond within 12 hours
- You will receive a copy of this message via email
Reliable Prefabrication of Control Cabinets
The prefabrication of control cabinets is the foundation of an efficient automation system. Do you want your company’s intralogistics to run smoothly and reliably? Our specialists have a thorough understanding of the issues related to the operation of electrical switchgear and know how to prevent them:
Poor quality of switchgear
We manufacture control cabinets in accordance with best practices in the industrial automation industry. We use high-quality components from European manufacturers, which ensure low system failure rates and safe operation.
Problems During Startup
Installation errors often don’t become apparent until the equipment is on site, resulting in costly downtime. That’s why we subject every control cabinet to functional testing and quality control while it’s still in the workshop, ensuring a smooth commissioning process.
Non-compliance with standards
We carry out prefabrication in accordance with applicable standards and the requirements of the design documentation. As a result, the switchgear passes safety validation, technical acceptance inspections, and the CE certification process without any issues.
Difficult to operate and maintain
Disorganized cabling and a lack of clear labeling prolong the troubleshooting process. During the prefabrication of cabinets, we use standardized labels and a logical layout of components, which facilitates maintenance and enables quick service work.
Limited system expansion
Ill-conceived prefabrication of control cabinets hinders future system upgrades; therefore, we design control cabinets with ample space and the ability to expand automation systems in a modular fashion.
Consult your automation project with us
Within 48 hours of meeting with our expert, you will receive a tailored cooperation offer. The consultation is free and non-binding.
Professional design – partnership relations
>42%
Over 42% of clients order another project from us. See why they trust our cooperation.
We entrusted Intelli with
cabinet prefabrication, Siemens
PLC software, and commissioning at the end customer's site. Everything delivered on time, without quality compromises.
Michael Leder
Plant Manager, Blume-Rollen GmbH
Project execution on the construction site was flawless – full adherence to safety procedures and schedule. Innovative solutions tailored to the end customer's needs.
Krzysztof Porębski
PURU Sp. z o.o.
Professional Design of Industrial Automation Systems
We know that choosing a company responsible for automation implementation is not easy, but with us, you can be confident in the quality of cooperation.
We manage the entire project to ensure investment security, both financially and technologically.
Comprehensive Implementation
We take full responsibility for the project and for coordinating the work of our partners in mechanical execution. We supervise the investment from concept to system commissioning.
High profitability
We design systems not based on price, but on return on investment, which we calculate based on the 'human replacement index'. The ROI of our projects averages 13 months, with a maximum of 3 years.
Proprietary Solutions
We do not limit ourselves to ready-made installation schematics. We adapt each solution to the actual operational needs of the warehouse or logistics facility.
Reliable components
We use proven components from European brands instead of cheap substitutes from the Asian market. Thanks to this, our systems operate reliably for up to 15 years.
Experienced professionals
Our team consists of experts in industrial automation. Our quality is confirmed by references from many German and Polish integrators, with whom we have carried out projects of various scales – from PLN 50,000 to EUR 600,000.
Smooth implementation
We specialize in implementations in operational facilities: we plan the installation to avoid operational downtime. By cooperating with us, you eliminate the hidden costs of constant supervision, corrections, and delays.
What's it like to work with us?
Proven · step by step
- Companies
First contact
Within 24 hours of submitting the form, we will contact you to schedule a meeting.
Meeting with a consultant
During the meeting, we gather information related to the company’s logistics processes and your expectations for the automation system.
System concept
Within 48 hours of the consultation, we present an initial concept of the automation system, along with a discussion of its implementation and a cost estimate.
Formalities
After accepting the offer, we sign a contract for project implementation.
End-to-end implementation
After accepting the offer, we sign a contract for project implementation.
Support and service
After system implementation, we offer service supervision and 24/7 support.
- Integrators
First contact
Within 24 hours of submitting the form, we will contact you to schedule a meeting.
Meeting with a consultant
During the meeting, we gather information related to the company’s logistics processes and your expectations for the automation system.
Project team
After agreeing on the scope of tasks and signing the contract, we assign a project team along with a coordinator responsible for the cooperation process.
Task execution
We carry out the agreed stage of work: electrical schematic design, PLC controller programming, control cabinet prefabrication, system installation, or commissioning.
Consulting
Implementation
Commissioning
...and what then ?
Our cooperation does not end when the system goes live. We also offer post-implementation support to ensure fault-free automation operation:
- Fixed service agreements (SLA).
- Service team with 24/7 hotline option.
- System operation training.
- System modernization and expansion.
Fixed service agreement – why is it worth it?
Guaranteed support
In case of a breakdown, we treat your request as a priority: we provide immediate assistance and restore the system to full functionality.
Quality maintenance
We perform periodic system reviews and implement predictive maintenance to minimize the risk of sudden failures.
24/7 Hotline
You can enter into an agreement with a 24/7 support option, so our service team is available to you at any time of day or night.
Parts warehouse
We create a spare parts warehouse for your system to perform service work or repairs as quickly as possible.
Do you want to automate your warehouse or logistics operations?
Fill out the form and schedule a consultation. Within 48 hours of the meeting, you will receive a cooperation proposal:
- Preliminary system concept.
- Implementation quote
- Implementation overview
The consultation is free and does not obligate you to anything.
- Your data is secure
- We respond within 12 hours
- You will receive a copy of this message via email
>70%
Frequently Asked Questions About Prefabricated Control Cabinets
What does the prefabrication of control cabinets involve?
The prefabrication of control cabinets is the process of manufacturing complete control systems and electrical switchgear in a workshop setting prior to their installation at the final destination. It includes preparing design documentation, selecting components, wiring, installing PLCs, and performing functional tests to ensure the proper operation of the entire system.
What does comprehensive prefabrication of control cabinets entail?
Comprehensive prefabrication of control cabinets includes the design and manufacture of automation cabinets and drive cabinets, as well as the prefabrication of electrical switchgear. The scope of work also includes the installation of control cabinets, safety devices, controllers, HMI panels, and control systems, as well as quality control prior to delivery to industrial facilities.
What types of control cabinets are most commonly used in industry?
Industrial facilities use prefabricated control cabinets to control production lines, individual machines, and manufacturing processes. These may include PLC cabinets, operator panels, power distribution panels, drive cabinets, or ATEX-certified control panels designed for potentially explosive atmospheres.
Why is the prefabrication of electrical switchgear carried out off-site?
The prefabrication of electrical switchgear in a workshop helps improve build quality and minimize potential assembly errors. Controlled production conditions for control cabinets allow for precise component assembly, wire labeling, and functional testing even before installation.
How does the prefabrication of cabinets affect the reliability of the installation?
Professional prefabrication of control cabinets minimizes the risk of failures and overloads in control systems. The proper selection of protective devices, correct power distribution, and quality control directly contribute to the stable operation of industrial equipment and production continuity.
Can prefabricated control cabinets be customized to meet customer requirements?
Yes. Each prefabrication project is carried out in accordance with the specifications provided by the customer for the control system being ordered. We take into account the specifics of the production process, the work environment, safety requirements, and integration with the existing electrical system.
What does the quality control process for control cabinets and switchgear look like?
Control cabinets and switchgear undergo a multi-stage quality control process that includes checking connections, verifying documentation, conducting functional tests of control systems, and simulating equipment operation. This allows for the detection of any potential errors before the equipment is transported to its destination.
Does prefabrication also include the installation of PLCs and HMI panels?
Yes, prefabrication includes the installation of PLCs, HMI panels, and all necessary industrial automation components. This allows for quick system startup upon delivery, without the need for time-consuming on-site installation.
Do you offer technical support after prefabrication is complete?
We provide technical support during the design, installation, and operation of control panels. We assist with the modernization and expansion of control systems, as well as the optimization of equipment performance and the entire installation.
Still have questions?
Feel free to ask them during the consultation. We will be happy to answer
